Manufacturing Research Development

MACHINES / PLANT SPECIFICATIONS

  1. SLITTING PLANT AND COIL STORAGE:
    • Production Capacity: 12,000 M. tons/month.
    • Max coil width : 1800mm
    • Thickness range : 0.8mm to 8.0mm
    • Steel type : HR and CR steel with Normal and High tensile grades.
    • Input coil holding capacity : up to 25 M tons.
    • Coil and slit storage capacity : 8000 tons capacity
  2. TUBE MILL - 01
    • Production Capacity: 4,000 M. tons/month.
    • Tube Rolling Tube size : 33.4 OD to 127.0mm OD / 25 NB to 125 NB.
    • Tube Rolling Thickness : 1.5mm to 6.0mm
    • Steel Grade : S235 / E250 to S460 / E460 HR steel
    • Tube Cutting length range : 4.0m to 8.5m Length
    • HF welder Capacity : 200 KW Solid State welder
    • Tube Mill tube rolling speed : 0 to 40 meters / minute
    • No of rolling / forming stations – 21 nos.
    • DC Motor Capacity for forming : 110 KW x 2 motors
  3. TUBE MILL - 02
    • Production Capacity: 4,000 M. tons/month.
    • Tube Rolling Tube size : 21.2 OD to 63.5mm OD / 15 NB to 50 NB.
    • Tube Rolling Thickness : 1.5mm to 6.0mm
    • Steel Grade : S235 / E250 to S460 / E460 HR steel
    • Tube Cutting length range : 4.0m to 8.5m Length
    • HF welder Capacity : 250 KW Solid State welder
    • Tube Mill tube rolling speed : 0 to 40 meters / minute
    • No of rolling / forming stations – 21 nos.
    • DC Motor Capacity for forming : 110 KW x 2 motors
  4. OPEN SECTION / CLOSE SECTION ROLLING MILL - 03
    • Production Capacity: 3,000 M. tons/month.
    • Tube Rolling Tube size : 33.4 to 190mm OD / 25 NB to 175 NB.
    • Max strip width : Max 600mm
    • Tube / section Rolling Thickness : 1.5mm to 5.0mm
    • Steel Grade : S235 / E250 to S460 / E460 HR steel
    • Tube Cutting length range : 2.0m to 6.7m Length
    • HF welder Capacity : 250 KW Solid State DUAL type welder
    • Tube / section rolling speed : 0 to 30 meters / minute
    • No of rolling / forming stations – 55+5 stations.
    • DC Motor Capacity for forming : 110 KW x 2 motors
  5. HOT DIP GALVANIZING PLANT - 01
    • Production Capacity for structure : 3,000 M. tons/month.
    • Production Capacity for tube : 4,000 M. tons/month.
    • Zinc kettle size : 1.3m width x 2.0m depth x 8.5m length
    • Pre-surface treatment : Degreasing, Acid-Pickling and Fluxing
    • Quenching tank : Normal water quenching + Sodium Dichromate Quenching
  6. HOT DIP GALVANIZING PLANT - 02
    • Production Capacity for structure : 2,500 M. tons/month.
    • Zinc kettle size : 1.0m width x 1.6m depth x 8.5m length
    • Pre-surface treatment : Degreasing, Acid-Pickling and Fluxing
    • Quenching tank : Normal water quenching + Sodium Dichromate Quenching
  7. Flat Sheet cutting and bending processing and Misc. plant
    • Shearing Machine - NC Controlled : 3.2m wide x 20mm thickness x 2 nos.
    • Press Brake- CNC controlled : 4.2m wide x 8mm x 260 tons x 2 nos
    • Press Brake- CNC controlled : 3.2m wide x 8mm x 340 tons x 1 no.
    • Plasma Cutting machine – CNC : 2.0m x 11.0m x 25mm thickness x 2 nos.
    • Bending Machine ISMB / ISMC : up to ISMC 300, ISMB 300
    • Band Saw – CNC type : 420mm x 420mm
    • Hydraulic Punching and shearing machine : 150 tons x 8 nos.
    • Cold Saw – NC type : 150mm wide x 80mm height x 10mm
    • Straightening machine : 200 M tons.. up to ISMC 300 / ISMB 300
    • Power Press : 70 nos, 10 tons to 1000 tons.
    • Cut to Length line : 2 nos. 8mm x 350mm wide.
    • Auto Welding SPM : 20 nos.
    • Auto Punching SPM : 10 nos.
    • Auto Cutting / shearing SPM : 10 nos.
    • MIG / MAG welding Machines : Steel 250 nos + Aluminum 150 nos.
    • Packing and loading capacity : 250 tons / day. OR 15 containers / day.
    • Shot blasting machine : 0.3m x 1.7m wide : 1500 tons /month
    • Painting capacity : 900 tons / month
    • Powder coating capacity : 300 tons/month
    • Electroplating plant Capacity : 200 tons/month
  8. Testing Equipment.
    • Universal testing machine : 600 Kn x 1 no and 40 Kn x 1 no.
    • Charpy impact testing machine : 1 no.
    • Spectro-meter from chemical analyses - 1 no.
    • Hardness tester : 2 nos.
    • Prop load testing machine : up-to 5.0 meters x 20 tons.
    • Three tier testing machine : up to 6.0 meters x 70 tons.
    • UDL / Point load testing machine : up to 3.0m x 10 tons
    • Digital Height Master with surface plate : 1 no. 1.2m x 2.0m length.
    • Digital stale : 4.0m x 1 no.